Facility Features
Technical Facilities
- 15,000 gallon (357-bbl.) capacity water circulating system
- High-pressure remotely controlled choke manifold system, which includes five chokes of various manufacturers, and a process control system
- Two triplex pumps capable of 250 GPM and 500 GPM up to 5000 psi
- Gas flows up to 10,000SCFM at 5000 psi
- Safekick MPD choke system
- 2,800-ft. model well with two P/T gauge mandrels and a side pocket gas lift mandrel for production or drilling circulation
- 5,200-ft. model well with four downhole P/T gauge mandrels, two side-pocket gas lift
mandrels, and single/multimode fiber optics for performing DAS/DTS measurements.
- Fiber Optics:
- DAS (PureCore SMF fiber (9/125/155), E2000/APC terminated connection.
- DTS (0.5m measurement, 1E-3 F accuracy, 30 sec interval, WITSML output file)
- Fiber Optics:
- Nitrogen generator with 180,000scf of gas storage onsite.
- VPC flow loop for testing and API validation of both 1” and 1.5” gas lift valves.
- 40-ft. tower with inclinable beam for testing flow regimes at different inclinations and orientations in tubulars.
- 100-ft. derrick with 100-ft 12" vertical pipe
- Multiphase flow loop capable of 1.5MMSCFD of gas and 200 GPM water
- PASON Rig Display and Driller's Station, Full WITS recording of instruments
- Data:
- 50TB RAID6 onsite storage
- 10Gbe network connectivity at control room and blue shed (RJ45, SFP+)
- Docker container platform for service hosting
- Automated offsite synchronization (RSYNC, RTR, AWS, Azure, OneDrive)
- WITSML stram from Pason for onsite 3rd party monitoring (1 sec, 10 sec)
- Two classrooms and a computer simulator classroom
Keller Classroom Building
- Classroom has 2 projectors, 2 flat screens, 2 Da-Lite projector screens, digital media presentation system and seats 50
- Computer lab has 10 computer stations, Eno projector, 4 flat screens, and a digital presenter
CO2 Research Well
The new well will have a 5,000-ft. vertical section with a 13 3/8-inch-thick diameter casing, transitioning to 9-5/8-inch diameter below 5,000 ft. At 7,000 ft vertical depth the well will deviate from vertical at approximately 6 degrees/100 ft in a northeast direction. It will land with a horizontal section (500 to 1000 ft) at approximately 7,900-ft. vertical depth, which is in the Anahuac formation. Total measured depth will be between 9,000-10,000 ft.
Like existing wells at the PERTT Lab, the new well will be cemented and cased but without communication into the subsurface. As such, these wells are designed for research on wellbore fluid mechanics; testing of downhole tools/technology; and simulating injection/production operations for the purpose of training, testing, or research. The outer casings will be traditional carbon steel, with inner completions made from corrosion-resistant alloy (CRA) that allows circulation of CO2 in all phases and with a variety of compositions that may be relevant to field operations.
The initial CRA completion will sit inside the large-diameter 5,000-ft. vertical section, constructed with a combination of 7 5/8-inch casing and 2 7/8-inch tubing. Valves, chokes, instrumentation, and fiber will enable the variety of flow scenarios and measurements needed for the initial projects. This inner-completion design will help limit construction costs, as well as limit the volumes and rates for fluid injection for the first research projects. Future completions would take advantage of the deviated part of the wellbore as research or testing needs dictate.
The well will have multiple fiber-optic lines (covering different parts of the completions and different depths), as well as traditional instrumentation. Surface facilities for fluid storage, compression, pumping, and separation are still being planned.